1. Can I operate the AB25, AB50, AB60, AR100 and
AR250 in both clockwise or counter clockwise directions when facing the
extended shaft?
Yes. All models
can be operated either clockwise or counter clockwise.
2. What are the shaft diameters?
The models AB25, AB50 and
AB60 have an outside diameter of .875 inches (7/8") with a .1875 (3/16")
keyway. The key is included. Model AR100
has an outside diameter of 1.0 inch with a .25 inch (1/4") keyway.
The key is included. The AR250 has an outside diameter of 35MM (1.377")
with a 10MM (13/32") keyway. The key is included.
3. What size pulley do I need to operate the generator?
See the web page Determining
Pulley Diameter. Please note that models AB25, AB50 and AB60
require a single pulley with preferably a "B" size belt. Model AR100
MUST us a two groove "B" pulley and AR250 requires a three groove pulley.
4. Where can I buy a pulley?
Local automotive supply
companies, industrial supply companies, W.W. Granger, King Bearing, Motion
Industries, etc.
5. What size engine do I need to operate the generator?
AB25 requires 5 H.P.
AB50 requires 8 H.P.
AB60 requires 11 H.P.
AR100 requires 16 to 18
H.P.
AR250 requires 50 H.P.
Practically all one and
two cylinder engines (Briggs and Stratton, Vanguard, Honda, Kohler, Onan,
Robin, Kawasaki, Kubota, Tecumseh, etc.) have rated horse power only when
operating at 3600 R.P.M. If you operate these types of engines below
3600 R.P.M., you will reduce the horse power of these engines. Also,
if you use a garden tractor engine they are usually governed down in speed
and possibly only 2/3 of the rated horse power will be available.
If automobile engines are used, even though the rated horse power is substantially
above 18 horse power, if the engine is only idling, you may not have enough
horse power. Engines have power curves and idling speed allows very
small amounts of available horse power. You must operate automobile
engines at enough speed to have sufficient horse power. All engines
MUST have a mechanical governor to fix the speed of the engine.
6. What will happen if I do not have enough horse
power to run the generator?
All of the above generators
require the horse power listed to obtain the rated electrical output.
If you do not have enough horse power, you will not get the full power
out of the generator. If you try to get the rated output (wattage)
and do not have enough horse power, you will get low voltage and higher
amperage which can cause damage to the items you are operating and cause
damage to the generator.
7. If I do not have enough horse power, won't the
circuit breakers trip and protect the circuit by preventing high amperage
form damaging the items that the generator is operating?
All of the circuit breakers
ar thermal types which can hold up to 25% overload. These circuit
breakers can take a while to heat up before tripping to protect a circuit.
During the time the circuit breakers is heating up, the high amperage is
potentially causing damage to the items the generator is operating.
If there is a dead short circuit, the circuit breakers will immediately
trip.
8. Instead of using pulleys, can I directly couple
the generator to an engine?
Yes. In order to directly
couple these generators to an extended shaft engine, you must use couplings
with spider gears. These types of couplings are available from companies
such as Lovejoy or Boston Gear and are available at most industrial supply
companies such as WW Grainger etc. One coupling must fit the diameter
of the generator shaft and one coupling must fit the diameter of the engine
shaft. The spider insert fits between the two couplings to compensate
for misalignment.
9. If I do not need a lot of power from the generator,
can I operate the generator at slow speeds?
No! All models of
two bearing generators MUST operate at 3600 R.P.M. If the generator
speed os less than 3600 R.P.M., the voltage and frequency (hertz) will
be lower than required and if the generator operates above 3600 R.P.M.,
the voltage and frequency (hertz) will be higher than required. Either
condition will cause damage to the items being operated by the generator
and also to the generator. Generator shaft speed below 3400 R.P.M.
and above 3800 R.P.M. will cause damage to items and the generator.
10. How do I know what speed the engine and generator
are running?
All Voltmaster generators
have a voltmeter (except model AB25-PW). It is recommended that you
use a tachometer to determine the shaft speed of the generator (3600
R.P.M.). If a tachometer is not available, when the voltmeter reads
at least 240 volts (except AB25 which reads 120 volts to a maximum of 130
volts) to a maximum of approximately 250 volts, you have reached 3600 R.P.M.
on the generator shaft. For model AB25-PW you need to plug in a voltmeter
into the 120 volt receptacle and upon reaching 125 to 130 volts, you are
at the proper generator shaft speed.
11. I have a tractor. Can I run these generators
off the power take off (PTO)?
No. The PTO's on tractors
operate at either 540 R.P.M. on small horse power tractors (usually below
40 horse power) or 1000 R.P.M. on larger tractors. All of these generators
MUST operate at 3600 R.P.M. and a direct coupling to the tractors
will cause low voltage. We do offer tractor driven PTO generators.
12. I have a garden tractor and want to operate
the generator in the vertical mode. Can this be done?
No. All of these generators
are designed to operate in the horizontal mode. The generators will
operate vertically, however they all have ball bearings and vertical operation
should require tapered roller bearings. There is NO warranty for
operation in the vertical mode.
13. I just received my generator and I can not
get any electrical output from the unit. What is wrong?
Assuming the shaft of the
generator rotates freely, the most common problem is lack of enough speed
being transmitted from the engine to the generator. All of these
generators do not start producing electricity until they reach a minimum
speed of at least 2200 to 2400 R.P.M. Even at those low speeds, the
voltage on the generator is only operating at about 50%. Correct
operating voltages of 120 and 240 volts will NOT occur until the generator
shaft runs at 3600 R.P.M..
14. Can I use a hydraulic motor to run a generator?
Yes as long as you adjust
the speed of the hydraulic motor to rotate the generator shaft at 3600
R.P.M..
15. What is the warranty on these units?
There is a one year limited
parts and labor warranty on all two bearing generators.
16. The owners manual indicates a belt guard must
be installed. Why wasn't one provided with the generator?
The generator manufacturer
has no idea of what size engine, pulleys or coupling will be used and therefore
a belt guard was not provided.
17. Why wasn't a pulley provided with the generator?
The generator manufacturer
has no idea of what size or type of engine the end user of the generator
has.
18. Can I run a computer, sound system or other
electronic equipment on these generators?
Models AB25, AB50, AB60,
AR100 and AR250 all feature voltage regulation +-5% and distortion of 6%
or less. The end user's engine and governor determines the ultimate
output of the generator. If the engine governor is +-5%, it is safe
to operate electronic equipment. It is always strongly recommended
to use a U.P.S. (battery) system on all computers. If the generator
is operating electronic equipment and electronic motors ( sump pumps, refrigerators,
fans, pumps, garage doors, compressors, etc.) these devices require the
engine governor to increase or decrease significantly and the engine speed
will change the electrical output and increase or decrease voltage and
frequency. Caution must be used when operating electronic equipment
and electric motors at the same time.